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[Case Study Publication] Examples of Picking Error Prevention with Poka-Yoke Products

Introducing a case study of our adoption in the automotive manufacturing sector! A poka-yoke product that allows for optional setting of the opening and closing positions, with fine adjustments possible.

OneA Corporation manufactures poka-yoke products through consistent domestic production. We provide ARROW quality improvement tools to prevent human errors in various situations such as manufacturing and logistics. This time, we would like to introduce a case where our poka-yoke product, the Poka-Yoke Roll Shutter, was adopted in an automotive-related manufacturing site. [Challenge] Due to the repetitive nature of the same tasks in the manufacturing environment, picking mistakes often occurred, where workers accidentally retrieved the wrong parts. [Proposal] We proposed the Poka-Yoke product, the "Poka-Yoke Roll Shutter APG-RS3 Series." [Result] By ensuring that picking cannot be done solely based on the worker's intention, we were able to resolve the issue. *For more details, please refer to the PDF document or feel free to contact us.

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Aluminum Roll Shutter "Alux Extra"

Adopting a tube motor that does not require installation space for the motor. The winding diameter of the slat has been minimized as much as possible.

"Alrax Extra" is an aluminum shutter for windows that can fit up to a maximum opening width of 5.6m and an opening height of 4.0m without the need for a central post. It can store the slats' roll-up in the eaves and compactly accommodate corner sash sections, making it suitable for complex installations such as RC and ALC structures. Additionally, it uses a tube motor that does not require installation space, allowing for a minimized roll-up diameter of the slats. Most sizes can be stored in a case measuring 300mm square. 【Features】 ■ Maximum opening width of 5.6m and opening height of 4.0m ■ Ultra-compact roll-up space ■ Custom-made type that can accommodate most installations ■ Achieves both robustness and ultra-lightweight (CD77) ■ Comfortable space with light-filtering slats (CD78) *For more details, please refer to the PDF document or feel free to contact us.

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